China Hot selling Forged Gear Blank for Automobile Drive System with Great quality

Product Description

    

Product Description:

  • Name:  Forged Gear Blank for Automobile Drive System  
  • Material: 20CrMnTi
  • Weight: From 0.2kg to 10kg
  • Packing: Wooden case
  • Min Order: 1000pcs
  • Customization: Available based on your drawings or sample

For customized production of high-quality spare parts for farm tractors, trust HiHangZhou Precision Forging Technology Co., Ltd. to deliver precision-forged gear blanks made from durable 20CrMnTi material. With a weight range of 0.2kg to 10kg, these spare parts are packed securely in wooden cases for safe delivery. Place your order for a minimum of 1000pcs and experience the reliability and accuracy of our products tailored to your specifications.

 

 

Process Lost wax casting
Material Stainless Steel, Carbon Steel, Alloy Steel 
Weight 2~20Kgs
Heat Treatment Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering
Testing instrument  composition testing Spectrometer, Metallographic microscope
Performance testing Hardness tester, Tensile testing machine
Size Measuring  CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge
Thread Gauge , Height Gauge
Roughness Ra1.6~Ra6.3
Quality control Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products  
Surface Treatment Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering
Production Capacity 40000T / Years
Lead Time Normally 30 Days.
Payment Terms T/T , L/C 
Material Standard ASTM , AISI , DIN , BS, JIS, GB,
Certification ISO9001:2008, IATF16949:2016

Quality Control

At HiHangZhou Precision Forging Technology Co., Ltd., we prioritize the quality of our products to ensure the longevity of our company. Continuous improvement is key to our survival.

Our rigorous product quality control system includes:

  1. Metallurgical microscope analysis of incoming materials to verify chemical composition.
  2. Timely spot checks during production to prevent defects and address any quality issues.
  3. Use of a magnetic particle detector to identify hidden defects in metal parts.
  4. Sampling of finished metal parts for mechanical property tests, dimensional measurements, and surface quality inspection.

We adhere to ISO9001 and TS16949 quality standards and implement 5S lean production management on our production site to ensure the highest quality standards.

Product Description

At HiHangZhou Precision Forging Technology Co., Ltd., we adhere to strict system management in accordance with ISO9001 and TS16949 quality standards. Our production site follows the 5S lean production management approach to ensure efficiency and quality.

Key Features:

  • Adherence to ISO9001 and TS16949 quality standards
  • Implementation of 5S lean production management

By choosing our products, you can trust in our commitment to quality and efficiency in every step of the production process.

Company Profile

Established in 2018, HiHangZhou Precision Forging Technology Co., Ltd. is a subsidiary of HiHangZhou Group, a globally recognized enterprise specializing in high-end machine and equipment manufacturing. We are experts in forging, casting, and machining metal applications for various industries.

Our top-level competitive ferrous metal products are utilized in vehicle, rail, power generation, mining, excavation, forestry, and agriculture machinery. We are proud to have achieved ISO/TS16949 quality management system certification in 2571.

At HiHangZhou Precision Forging Technology Co., Ltd., we are committed to creating an ideal platform for our employees to achieve their full potential and contribute to society. Our team is efficient, positive, responsible, open, and innovative, always prioritizing our customers’ needs. We strive for continuous improvement, meeting quality, cost, delivery, and service requirements, and exceeding customer expectations to become a leading provider of forged metal products in the industry.

Product Name: Farm Tractor Clutch & Driveline Gear Box Precision Forging Spare Parts Forged Gear Blank

Company Name: HiHangZhou Precision Forging Technology Co., Ltd.

Keywords: Auto Parts, Spare Parts, Gearbox, Machinery Part, Gear, Transmission Gear, Engine Parts, Car Parts, Stainless Steel, Hardware

Attributes: Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery, Car, Hardened Tooth Surface, Internal Gear

Product Description

Company Name: HiHangZhou Precision Forging Technology Co., Ltd.

Advantages:

  • Brand: Our parent company, HiHangZhou Group, is a world-renowned high-end machinery manufacturing enterprise with 40 domestic subsidiaries and branches and 8 foreign manufacturing plants. We have a long-term experience and good reputation in cooperation with world-renowned enterprises.
  • Technology: With over 25 years of production experience in forging and casting equipment manufacturing, we have a complete production process and equipment research and development capabilities for ferrous metals forming. Our team consists of one-third technicians and R&D personnel, ensuring high-quality products with high efficiency.
  • Service: We offer custom and standard manufacturing services with multiple manufacturing process integrations. Our products’ quality and delivery are fully guaranteed, with quick and effective communication.
  • Culture: Our unique corporate culture unleashes individuals’ potential and provides strong vitality for the company’s sustainable development.
  • Social Responsibility: We strictly implement low-carbon environmental protection, energy-saving, and emission-reduction production, making us a benchmark enterprise in the local region.

HiHangZhou Precision Forging offers Farm Tractor Clutch & Driveline Gear Box Spare Parts. Ideal for Motor, Motorcycle, Machinery, and more. Hardened Tooth Surface for durability.

FAQ

Product Description

Welcome to HiHangZhou Precision Forging Technology Co., Ltd., a leading manufacturer of forging products, casting products, and machining capabilities. Our ferrous metal processing services cater to various industries, providing high-quality machinery parts.

Our offerings include a wide range of products made through casting, forging, and machining processes. We ensure the highest standards of quality and precision in all our products.

We offer samples to showcase our craftsmanship, with customers only needing to cover the freight charges. This demonstrates our commitment to building strong and sincere partnerships.

For international orders, we have minimum order quantity requirements tailored to each product’s specifications. This ensures that you receive the exact quantity you need for your operations.

Our lead times for forging and casting products involve creating new dies or molds, with samples typically ready within 30-45 days. Large batch production follows shortly after, depending on the complexity and quantity of the parts.

We accept payment through T/T or L/C, with a standard 30% deposit required upfront and the remaining 70% settled against the copy of the Bill of Lading.

Choose HiHangZhou Precision Forging Technology Co., Ltd. for top-notch forging, casting, and machining solutions that meet your industry needs with precision and reliability.

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: Internal Gear
Samples:
US$ 10/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

automobile gear

What are the advantages and disadvantages of automatic and manual transmissions?

Automatic and manual transmissions each have their own set of advantages and disadvantages. Here’s a detailed explanation:

Automatic Transmissions:

Advantages:

  • Ease of Use: Automatic transmissions are easier to operate since they do not require the driver to manually engage gears. This makes them more convenient, especially in heavy traffic or during long commutes.
  • Smooth Shifting: Automatic transmissions provide smooth and seamless gear shifts, as the shifting process is controlled by the vehicle’s computer system. This results in a comfortable driving experience.
  • Improved Fuel Efficiency: Modern automatic transmissions often feature advanced technologies such as continuously variable transmissions (CVT) or dual-clutch transmissions (DCT), which can optimize fuel efficiency by selecting the most appropriate gear ratio for the driving conditions.
  • Reduced Driver Fatigue: With automatic transmissions, drivers can focus more on the road and other aspects of driving, as they don’t need to manually shift gears. This can reduce driver fatigue, especially during long journeys.

Disadvantages:

  • Higher Cost: Automatic transmissions tend to be more expensive to manufacture and repair compared to manual transmissions, which can result in higher vehicle purchase prices and maintenance costs.
  • Less Control: Some driving enthusiasts prefer manual transmissions because they offer more control over gear selection, allowing for a more engaging driving experience. Automatic transmissions, on the other hand, limit the driver’s ability to choose specific gear ratios.
  • Lower Power Transfer Efficiency: Automatic transmissions can have slightly lower power transfer efficiency compared to manual transmissions, which means that some engine power is lost during the transmission of power from the engine to the wheels.

Manual Transmissions:

Advantages:

  • Greater Control: Manual transmissions provide the driver with full control over gear selection, allowing for precise shifts and the ability to match engine RPM to driving conditions. This control can enhance the driving experience, especially for those who enjoy a more engaged and sporty driving style.
  • Improved Power Transfer Efficiency: Manual transmissions generally have higher power transfer efficiency compared to automatic transmissions. This means that a greater percentage of engine power reaches the wheels, resulting in better acceleration and responsiveness.
  • Lower Maintenance Costs: Manual transmissions are typically less complex and have fewer components compared to automatic transmissions. Consequently, they often require less maintenance and can be more cost-effective to repair.

Disadvantages:

  • Requires Skill: Operating a manual transmission requires learning how to engage gears, coordinate clutch and throttle control, and shift smoothly. This can be challenging for drivers who are not accustomed to manual transmissions or prefer a more relaxed driving experience.
  • Increased Physical Effort: Maneuvering a clutch pedal in stop-and-go traffic or during long drives can be physically tiring, especially in situations that require frequent gear changes.
  • Steeper Learning Curve: Learning to drive a manual transmission vehicle effectively takes time and practice. It requires developing a feel for the clutch engagement point and mastering the coordination between the clutch, gear lever, and accelerator pedal.

Ultimately, the choice between automatic and manual transmissions depends on personal preference, driving conditions, and driving style. Automatic transmissions offer convenience and ease of use, while manual transmissions provide greater control and a more engaging driving experience.

automobile gear

What is the purpose of a differential gear in an automobile?

A differential gear in an automobile serves several important purposes. Here’s a detailed explanation:

1. Differential Action:

The primary purpose of a differential gear is to allow the wheels of an automobile to rotate at different speeds while receiving power from the engine. This is necessary when the vehicle is taking a turn, as the wheels on the outer side of the turn need to cover a greater distance and rotate faster than the wheels on the inner side.

2. Smooth Cornering:

By enabling the wheels to rotate at different speeds during a turn, the differential allows for smooth and controlled cornering. It prevents the tires from scrubbing and dragging along the road surface, which could lead to excessive tire wear and poor handling. Instead, the differential ensures that each wheel can rotate freely at the appropriate speed, maintaining traction and stability.

3. Power Distribution:

The differential also plays a crucial role in distributing power from the engine to the wheels. In a rear-wheel-drive vehicle, the differential is located on the rear axle, and it splits the engine torque between the two rear wheels. In a front-wheel-drive vehicle, the differential is integrated into the transaxle, transferring power to the front wheels.

4. Traction Enhancement:

Another function of the differential is to improve traction. When one wheel encounters a low-traction surface, such as ice or gravel, the differential allows power to be redirected to the wheel with better grip. This helps maintain traction and prevents wheel spin, allowing the vehicle to move forward more effectively in challenging driving conditions.

5. Compensation for Uneven Surfaces:

When driving on uneven surfaces, such as rough terrain or potholes, each wheel may experience different levels of vertical movement. The differential gear compensates for these variations in wheel movement, allowing the wheels to maintain contact with the ground and providing a smoother ride.

6. Reduction of Stress and Wear:

The differential helps reduce stress and wear on drivetrain components. By allowing the wheels to rotate at different speeds, it helps distribute the load evenly across the drivetrain, minimizing strain on components such as axles, driveshafts, and gears.

In summary, the differential gear in an automobile enables smooth cornering, power distribution, traction enhancement, compensation for uneven surfaces, and reduction of stress and wear on drivetrain components. It plays a vital role in ensuring optimal performance, handling, and stability of the vehicle.

automobile gear

What are the common types of automobile transmissions available?

There are several common types of automobile transmissions used in vehicles. Here’s a detailed explanation:

1. Manual Transmission: Manual transmissions, also known as “stick shift” or “standard” transmissions, require the driver to manually shift gears using a clutch pedal and gearshift lever. They typically have a set of forward gears, including first, second, third, fourth, and fifth (or sixth) gears, along with a reverse gear. Manual transmissions offer direct control over gear selection and are often preferred by enthusiasts for their engagement and control.

2. Automatic Transmission: Automatic transmissions use a torque converter and a complex system of planetary gears to automatically shift gears without driver intervention. They are the most common type of transmission in modern vehicles. Automatic transmissions provide smooth and convenient operation as they automatically select the appropriate gear ratio based on factors such as vehicle speed, engine load, and driver input. They typically offer “Drive” (D) mode for normal driving and may include additional modes like “Sport” (S) or “Economy” (E) for different driving preferences.

3. Continuously Variable Transmission (CVT): CVT is a type of automatic transmission that offers an infinite number of gear ratios within a specific range. Instead of using traditional gears, CVTs use a system of belts or chains and pulleys to provide seamless gear ratio changes. CVTs are known for their smoothness and fuel efficiency as they keep the engine operating at its most efficient RPM. They are commonly found in smaller vehicles and hybrid cars.

4. Dual-Clutch Transmission (DCT): DCT combines features of both manual and automatic transmissions. It uses two separate clutches for odd and even gears, allowing for quick and smooth gear shifts without interrupting power delivery. One clutch handles the current gear, while the other anticipates and prepares the next gear for engagement. DCTs provide fast and precise gear changes, making them popular in high-performance and sporty vehicles.

5. Automated Manual Transmission (AMT): AMT, also known as “Semi-Automatic Transmission” or “Clutchless Manual Transmission,” is essentially a manual transmission with automated clutch and gear shifting. Unlike traditional automatic transmissions, AMTs do not have a torque converter. Instead, they use actuators to control the clutch and gear selection based on the driver’s input or pre-programmed settings. AMTs are cost-effective alternatives to conventional automatic transmissions and are commonly found in entry-level or budget-friendly vehicles.

6. Sequential Manual Transmission (SMG) and Dual-Clutch Sequential Transmission: Sequential transmissions are commonly used in high-performance and racing vehicles. They allow for quick and precise sequential gear shifting without the need for a clutch pedal. SMGs use a single clutch, while dual-clutch sequential transmissions operate similarly to DCTs, with two clutches for improved performance and faster gear changes. Sequential transmissions provide rapid gear shifts, enhanced control, and are often controlled via paddle shifters mounted on the steering wheel.

These are some of the most common types of automobile transmissions available. Each type has its own advantages and characteristics, catering to different driving preferences, performance requirements, and fuel efficiency goals.

China Hot selling Forged Gear Blank for Automobile Drive System with Great qualityChina Hot selling Forged Gear Blank for Automobile Drive System with Great quality
editor by Dream 2024-04-19