China Professional Inner Gear for Automobile Transmission by Powder Metallurgy Processing worm gear motor

Product Description

Customized Powder Metallurgy Sintered Metal Inner Ring Gear

 

Item Name Inner Ring Gear
Model No. /
Material Sintered metal
Process Power Metallurgy

Our Products Special Features,

1) Our products passed TS16949 ISO-9001: 2000 quality management system verification
2) Material: Steel, copper, brass, aluminum, Titanium
3) Equipment: CNC lathe, CNC milling machine, CNC high-speed engraving machine, Common machines, laser engraving machines, metal injection machine
4) Precision machining capability:
5) Advanced workmanship, fitting tool, fixture, cutting tool
6) Parts can be supplied according to customers’ drawings or samples.
7) 2D/3D drawings or samples are welcome!
8). Best quality, competitive price, shortest delivery time and good service.

Place of origin: ZHangZhoug, China
Brand Name: HangZhou Xihu (West Lake) Dis. Powder Metallurgy Co.,Ltd
Type: Powder metallurgy sintering
Surface finish e-coating, electroplating and black oxygen
Measuring method 3D system, High-lubrication, high-density and high-strength
Inspection equipment Torsion test, voltage feedback test, HRC density test, lifting test and salt spray resistant test and more
Spare parts type: Powder metallurgy parts
Machinery Test report: Provided
Material: Iron, stainless steel, copper, Alloy

Application: Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: Internal Gear
Manufacturing Method: Sintered Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Samples:
US$ 0.5/Piece
1 Piece(Min.Order)

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Customization:
Available

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Customized Request

automobile gear

What are the signs of a worn-out or malfunctioning gear system in an automobile?

A worn-out or malfunctioning gear system in an automobile can exhibit several signs. Here’s a detailed explanation:

1. Difficulty Shifting Gears:

One of the most common signs of a gear system issue is difficulty shifting gears. You may experience resistance, grinding, or a clunking sound when trying to engage or disengage a gear. Gear shifts may feel rough or not engage smoothly, indicating potential problems with the clutch, synchro rings, or other transmission components.

2. Slipping Gears:

If you notice that the gear slips out of place while driving, causing sudden loss of power or RPM fluctuations, it could indicate a worn-out or faulty gear system. Slipping gears can be dangerous, as it can lead to a loss of control over the vehicle’s speed and acceleration.

3. Unusual Noises:

A malfunctioning gear system may produce unusual noises. You may hear grinding, rattling, whining, or humming sounds during gear shifts or while the vehicle is in motion. These noises can indicate issues with gear engagement, worn-out bearings, damaged gears, or other internal transmission problems.

4. Burning Smell:

A burning smell, similar to that of overheated or burnt clutch material, can indicate a problem with the gear system. This can occur due to excessive friction caused by a slipping clutch or other transmission issues. It’s important to address this promptly, as prolonged operation can cause further damage.

5. Gear Sluggishness:

If you notice a delay or sluggish response when shifting gears, it could be a sign of a gear system problem. The gears may take longer to engage, causing a delay in acceleration or difficulty maintaining speed. This can result from worn-out synchronizers, damaged gear teeth, or insufficient transmission fluid.

6. Gear Popping Out:

In some cases, a worn-out or faulty gear system can cause a gear to pop out of engagement unexpectedly. This can happen while driving or when changing gears, leading to an abrupt loss of power and potentially causing safety hazards on the road.

7. Transmission Fluid Leaks:

Leaking transmission fluid is another potential sign of a gear system problem. If you notice reddish fluid underneath the vehicle, it may indicate a transmission fluid leak. Insufficient fluid levels can affect gear lubrication and lead to gear system malfunctions.

8. Dashboard Warning Lights:

In modern vehicles, a malfunctioning gear system can trigger dashboard warning lights, such as the check engine light or transmission warning light. If you see any warning lights illuminated, it’s advisable to have the vehicle inspected by a qualified mechanic.

If you observe any of these signs, it’s crucial to have your vehicle inspected and diagnosed by a professional technician. They can accurately identify the cause of the gear system issue and recommend the necessary repairs or replacements to ensure the safe and proper operation of your vehicle.

automobile gear

What is the purpose of a differential gear in an automobile?

A differential gear in an automobile serves several important purposes. Here’s a detailed explanation:

1. Differential Action:

The primary purpose of a differential gear is to allow the wheels of an automobile to rotate at different speeds while receiving power from the engine. This is necessary when the vehicle is taking a turn, as the wheels on the outer side of the turn need to cover a greater distance and rotate faster than the wheels on the inner side.

2. Smooth Cornering:

By enabling the wheels to rotate at different speeds during a turn, the differential allows for smooth and controlled cornering. It prevents the tires from scrubbing and dragging along the road surface, which could lead to excessive tire wear and poor handling. Instead, the differential ensures that each wheel can rotate freely at the appropriate speed, maintaining traction and stability.

3. Power Distribution:

The differential also plays a crucial role in distributing power from the engine to the wheels. In a rear-wheel-drive vehicle, the differential is located on the rear axle, and it splits the engine torque between the two rear wheels. In a front-wheel-drive vehicle, the differential is integrated into the transaxle, transferring power to the front wheels.

4. Traction Enhancement:

Another function of the differential is to improve traction. When one wheel encounters a low-traction surface, such as ice or gravel, the differential allows power to be redirected to the wheel with better grip. This helps maintain traction and prevents wheel spin, allowing the vehicle to move forward more effectively in challenging driving conditions.

5. Compensation for Uneven Surfaces:

When driving on uneven surfaces, such as rough terrain or potholes, each wheel may experience different levels of vertical movement. The differential gear compensates for these variations in wheel movement, allowing the wheels to maintain contact with the ground and providing a smoother ride.

6. Reduction of Stress and Wear:

The differential helps reduce stress and wear on drivetrain components. By allowing the wheels to rotate at different speeds, it helps distribute the load evenly across the drivetrain, minimizing strain on components such as axles, driveshafts, and gears.

In summary, the differential gear in an automobile enables smooth cornering, power distribution, traction enhancement, compensation for uneven surfaces, and reduction of stress and wear on drivetrain components. It plays a vital role in ensuring optimal performance, handling, and stability of the vehicle.

automobile gear

Can you explain the role of gear ratios in an automobile transmission?

Gear ratios play a crucial role in an automobile transmission. Here’s a detailed explanation:

In an automobile transmission, the gear ratio refers to the ratio of the rotational speed of the engine’s input shaft to the rotational speed of the transmission output shaft, which is connected to the wheels. Different gear ratios are achieved by using gears of varying sizes.

1. Speed and Torque Conversion: The primary function of gear ratios is to convert the engine’s high rotational speed and low torque into lower rotational speed and higher torque at the wheels. Lower gear ratios (such as first or second gear) provide high torque multiplication, which is useful for starting the vehicle or climbing steep hills. Higher gear ratios (such as fifth or sixth gear) allow the engine to operate at lower speeds while maintaining higher vehicle speeds, providing better fuel efficiency and reduced engine wear.

2. Acceleration and Power: By selecting the appropriate gear ratio, the transmission enables the driver to control the vehicle’s acceleration and power delivery. Lower gear ratios provide quick acceleration by multiplying the engine’s torque output. During rapid acceleration, the transmission may stay in lower gears to keep the engine operating within its optimal power band. Higher gear ratios are used for cruising at higher speeds, where less torque is needed to maintain the vehicle’s momentum.

3. Engine Performance: Gear ratios are crucial for optimizing engine performance. Engines have a specific range of speeds called the power band, where they deliver the most power efficiently. By selecting the right gear ratio, the transmission keeps the engine operating within its power band, ensuring optimal performance and responsiveness. This improves the overall driving experience and allows the engine to operate at its most efficient point, resulting in better fuel economy.

4. Load and Terrain Adaptation: Different gear ratios allow the vehicle to adapt to varying loads and terrains. When encountering uphill gradients or carrying heavy loads, lower gear ratios are used to provide the necessary torque for overcoming resistance. Conversely, on flat roads or when the vehicle is lightly loaded, higher gear ratios are utilized to maintain speed while reducing engine RPM and improving fuel efficiency.

5. Gear Shifting: The availability of different gear ratios facilitates gear shifting in manual transmissions. As the vehicle accelerates, the driver can shift to higher gears to reach higher speeds while maintaining optimal engine performance. Similarly, when decelerating or coming to a stop, downshifting to lower gears allows for engine braking and better control of the vehicle.

6. Mechanical Advantage: Gear ratios provide a mechanical advantage by multiplying the engine’s torque output. Lower gear ratios offer higher torque multiplication, enabling the vehicle to overcome resistance and handle demanding tasks. This mechanical advantage is particularly useful during towing, off-road driving, or situations requiring increased traction.

Overall, gear ratios in automobile transmissions enable the engine’s power and torque to be transmitted to the wheels efficiently. They allow for speed and torque conversion, adaptation to different driving conditions, optimization of engine performance, and control over the vehicle’s acceleration and power delivery.

China Professional Inner Gear for Automobile Transmission by Powder Metallurgy Processing worm gear motorChina Professional Inner Gear for Automobile Transmission by Powder Metallurgy Processing worm gear motor
editor by CX 2023-09-23